Manufacturing & Facilities
Manufacturing & Facilities
End-to-end production flow
Fully in-house, from mold design to skin lamination and assembly
01
Mold design
In-house team designs molds in 3D.
Handles everything through prototype evaluation.
02
Injection molding
Molded with high precision on 850t-class machines.
24-hour operation for stable supply.
03
Skin lamination
Skin is laminated in one piece by vacuum forming.
Texture and appearance are engineered in-house.
04
Assembly & inspection
Final assembly on the assembly line.
100% visual inspection is performed.
05
Synchronized delivery
Delivered in sync with customer production schedules.
Kanban system minimizes inventory.
Molding plant
Key Equipment
| Equipment | Units |
|---|---|
| Injection molding machine 850t | 12 |
| Vacuum forming machine | 6 |
| 3D coordinate measuring machine | 4 |
| Assembly line | 3 |
Plants & Offices
MAP · 3 domestic / 2 overseas
- Head Office & Isesaki PlantIsesaki, Gunma
- Kyushu PlantMiyawaka, Fukuoka
- Tohoku PlantOhira, Miyagi
- TANAKA (Thailand)Rayong
- TANAKA MexicoGuanajuato